0.001mm Texture Depth Mold Surface Textures Small With Polished Surface Finish

0.001mm Texture Depth Mold Surface Textures | Polished Surface Finish & Small Texture Size

Core Specifications at a Glance

Core Advantages: Precision, Polish, & Detail

1. Ultra-Fine 0.001mm Texture Depth: Micro-Precision for Critical Applications

• Micron-Level Accuracy: Texture depth is held to an exact 0.001mm with ±0.0002mm tolerance, ensuring consistent replication of even the finest features—from micro-grooves for fluid flow (in medical devices) to anti-slip micro-textures (in consumer electronics). This precision prevents over-etching, which can weaken thin-walled parts or disrupt optical clarity.
• Functional Smoothness: The ultra-thin depth reduces friction between mold and material, enabling seamless demolding of sticky or high-gloss plastics (e.g., PMMA, PC, or TPU). It also minimizes material buildup, lowering post-production cleaning costs.
• Design Versatility: Compatible with diverse texture types, including linear ridges, dot matrices, or custom logos—all replicated with 99.9% fidelity to the original CAD design.

2. Polished Surface Finish: Mirror-Like Smoothness & Clarity

• Superior Smoothness: With a surface roughness of Ra ≤0.005μm and gloss level ≥95 GU (60° measurement), the finish rivals polished metal, ensuring molded parts have a blemish-free, mirror-like surface. This is critical for transparent parts (e.g., lens housings) or visible components (e.g., luxury watch casings) where clarity and shine define quality.
• Optical Enhancement: The polished surface minimizes light scattering, preserving the transparency of clear plastics and enhancing the vibrancy of colored resins. For light-guide components (e.g., smartphone notification lights), it ensures uniform light distribution.
• Wear Resistance: The polished layer, reinforced with ceramic or chrome alloys, resists scratches and chemical erosion from resins or cleaning agents, maintaining smoothness over 800,000+ cycles.

3. Small Texture Size: Intricate Details for Compact Parts

• Micro-Pattern Capability: Texture dimensions range from 5μm to 50μm (customizable in 1μm increments), enabling replication of tiny features like micro-ribs (for structural support), sensor grooves (for electronics), or branding micro-logos (for anti-counterfeiting).
• Consistency Across Scales: Whether applied to small parts (e.g., smartwatch buttons, diameter 3–5mm) or larger surfaces (e.g., tablet back covers), the small textures maintain uniform spacing and depth—critical for assembly alignment and visual consistency.
• Reduced Post-Processing: Small, precise textures eliminate the need for secondary polishing or etching, streamlining production and reducing defects (e.g., uneven edges or burrs).

Application Scenarios by Industry

Customization & Technical Expertise

• Tailored to Your Design: Our engineering team collaborates to optimize texture depth, size, and polish for your part’s function—e.g., adjusting micro-groove spacing for fluid flow or refining polish for optical clarity.
• Material Compatibility: Optimized for all premium mold steels (S136, NAK80) and electroformed nickel, ensuring strong adhesion and uniform texture application across complex 3D surfaces.
• Advanced Manufacturing: Achieved via laser micro-engraving and precision polishing, balancing speed and accuracy—with prototype samples available in 7–10 days.

Quality & Service Commitment

• Precision Validation: Each mold undergoes 3D optical scanning (resolution 0.01μm) and gloss meter testing to verify texture depth, size uniformity, and polish quality.
• Certified Performance: Compliant with ISO 9001 and ISO 13485 (for medical applications), with full material traceability and inspection reports.
• Lifecycle Support: Provide maintenance guidelines to preserve texture and polish integrity, including cleaning protocols and wear monitoring for long-term production stability.